Machine Vision Systems

Our deep learning (AI) technology leverages machine learning algorithms and training datasets to enable systems to learn and improve over time, delivering accurate and reliable results.

Various factors can affect the performance of a vision system, and one crucial consideration is the lighting conditions of the subject. This includes ambient lighting variances, product reflectance, and machine positioning. While designing a custom lighting setup can often overcome such issues, it may not always be the most practical or effective solution.

In situations like these, we employ deep learning techniques to train neural networks capable of identifying patterns where traditional methods fall short. The technology is tuned to analyse both “good” and “bad” images from your specific process. Our system then employs these classifiers as a guide when performing quality inspections and checks. The AI is trained robustly to make accurate decisions even in changing conditions.

In addition to its classification capabilities, deep learning excels at pattern matching, OCR (Optical Character Recognition), and image segmentation.

By analysing complex data, detecting patterns, and providing predictions, our deep learning solutions empower you to make informed decisions. Incorporating artificial intelligence into your vision system allows you to achieve a higher level of automation and efficiency while improving the accuracy and reliability of your processes.

When products fail to adhere to predefined standards, the consequent decrease in quality can lead to significant problems down the line. Issues might surface at later stages of production, causing costly downtime, or, even more concerning, they could manifest as customer complaints. More gravely, substandard products may pose safety hazards in certain scenarios. These potential risks reinforce the critical importance of maintaining rigorous standards enforced by quality inspection systems.

Our automated inspection systems helps ensure product quality and consistency, reducing the risk of defects and recalls. We use advanced detection algorithms to inspect products for defects and anomalies, with methods such as reject conveyors to remove non-conforming products from the production line.

Quality checks can include defects such as out of tolerance dimensions, colour variation, or unwanted marks and scratches can be detected. Furthermore, once defects have been identified, they can be analysed. This allows for a deeper understanding of the quantity, severity, and origin of the defects, providing invaluable insight for future improvements.

This vision technology is commonly integrated into pick and place systems, but it also finds applications in product sorting and alignment for processing purposes.

By detecting incorrect positioning, process equipment can make necessary adjustments or remove the product. This capability reduces the likelihood of machine jamming, protects essential equipment from excessive wear, and minimizes downtime.

Furthermore, our location tracking feature enables the prediction of future motion changes. Through intelligent programming, process equipment can proactively react to prevent issues before they arise, ensuring smooth operations and avoiding disruptions.

For more complex tracking tasks, our systems can capture 3D point clouds and match them to CAD models. This enables the identification of part versions, coordinates, and orientations. The obtained data can be utilized to determine pick points for robots, evaluate intricate geometries, and measure distances.

A vision system that can detect when an item is out of specification can be a vital component to your inspection process. However, once you’ve identified a substandard product, how can it be isolated and removed from the production line?

We offer a range of rejection systems to meet the needs of different industries and applications. Our systems are fully customizable and can be integrated seamlessly with your existing production line. If you are looking for a reliable and efficient way to manage defective products in your production line, contact us today to learn more about our reject systems and how we can help you improve your operations. 

We pride ourselves in being able to offer you bespoke vision systems that will meet your exact requirements. With so many years in the process industry, we have the knowledge and experience to consult with you as to what is best for your business.

• Expertise: Adbro Controls has extensive experience in developing and implementing machine vision solutions across a wide range of industries and applications. Our team of engineers and technicians are highly skilled and knowledgeable, and we are committed to delivering the highest level of expertise and service to our customers.
• Customization: We understand that every business has unique needs and requirements. That’s why we offer fully customizable inspection systems that can be tailored to meet the specific needs of each customer. From hardware and software to algorithms and interfaces, we can create a solution that works for you.
• Integration: Our automated vision systems are designed to integrate seamlessly with existing production lines and equipment, minimizing disruption and downtime. We work closely with our customers to ensure a smooth and efficient integration process and provide training and support to ensure that the system is operating at peak performance.
• Quality Assurance: At Adbro Controls, we are committed to delivering the highest level of quality and reliability in our machine vision solutions. We rigorously test our systems to ensure that they meet or exceed your standards.
• Support: We understand that machine vision technology can be complex, and that our customers may need support and assistance from time to time. That’s why we offer ongoing support and maintenance services to ensure that our customers’ systems are always operating at their best.

After contacting us with your requirement, a dedicated vision engineer will get in touch to discuss your needs in further detail. To enable us to advise the best solutions for you, a site visit can be scheduled where we can observe your process in situ.

In order to assist with the development side of the project, where possible we like to obtain product samples to help aid tests carried out in house. These tests will include the use of a range of equipment including cameras, lenses and lighting.

Results obtained by these test studies will enable us to determine the best solution for your needs and allow us to advise the associated costs.